Conformal Coating & PCB Protection Resource Hub
Conformal Coating & PCB Protection Resource Hub
Conformal coatings protect printed circuit boards from moisture, dust, chemicals, and temperature extremes — extending product life and ensuring reliability in demanding environments. Selecting the right coating type, application method, and masking strategy is critical to achieving consistent, defect-free results. This hub compiles MTE Solutions' complete guidance on conformal coating selection, application, and PCB protection best practices. For soldering and rework resources, see our Soldering, Desoldering & Rework hub.
Conformal Coating Types & Selection
Choosing the right coating chemistry for your application and environment:
- Acrylic (AR) — easy rework, good moisture resistance, most common
- Silicone (SR) — high-temperature performance, flexible
- Urethane (UR) — excellent chemical and abrasion resistance
- Epoxy (ER) — hardest, best chemical resistance, difficult to rework
- UV-cure coatings — fast processing, inline inspection
- Flux and chemical compatibility before coating
Related Resources:
- 5 Reasons to Use Conformal Coatings on PCBs
- Conformal Coating Questions Answered
- Flux and Conformal Coating Compatibility: What You Need to Know Before You Coat
Application Methods
Matching your application method to production volume and board complexity:
- Brush application — low volume, prototyping, touch-up
- Spray can — small batch, field repair
- Selective coating machines — high volume, automated masking
- Dip coating — full-board coverage, simple geometries
- Thickness measurement and IPC-A-610 acceptance criteria
Related Resources:
Masking & Selective Protection
Protecting connectors, test points, and keep-out areas during coating:
- Conformal coating tape — when and how to use it
- Liquid masking compounds for complex geometries
- Connector boots and caps for high-volume masking
- Removal of masking after coating cure
Related Resources:
PCB Repair & Rework
Protecting and repairing PCBs at the benchtop:
- Conductive coatings for PCB trace repair
- Fast-cure repair compounds for prototyping and field repair
- MG Chemicals acrylic conductive coatings
Related Resources:
- Chemtronics CircuitWorks: Fast & Convenient PCB Repair and Prototyping at Your Benchtop
- Spotlight on MG Chemicals Acrylic Conductive Coatings
Related Hubs
- Soldering, Desoldering & Rework — flux, solder, and rework processes
- Electronics Cleaning Chemicals & Solvents — flux removers and surface prep before coating
- ESD Program Essentials — ESD-safe handling during coating operations
Shop Conformal Coating
Need help selecting the right conformal coating for your application? Browse our complete resource library or contact our team for personalized recommendations.
